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Science
01 February 2025

Unlocking Lunar Construction: Viscosity Of Molten Regolith Explored

Research sheds light on processing techniques for utilizing local lunar materials for habitat creation.

Researchers are making strides toward establishing human habitats on the Moon by exploring the properties of lunar regolith, particularly its viscosity when molten. A recent study investigates the processing methods necessary for utilizing low-titanium lunar regolith, known as JSC-1A, to facilitate construction endeavors on the lunar surface. This research could pave the way for sustainable habitats on the Moon by using locally sourced materials rather than transporting them from Earth.

The quest for extraterrestrial habitats depends on utilizing available resources, and lunar regolith is abundant on the Moon’s surface. This study focuses on JSC-1A simulant, which approximates the properties of actual lunar regolith, examining how its viscosity behaves at high temperatures, which could significantly influence construction methods such as 3D printing.

The process of melting lunar regolith and transforming it through 3D printing techniques is being examined under conditions mimicking the lunar environment. By utilizing concentric cylinder rheometry, scientists measured how the viscosity of JSC-1A changes from 1200 °C to 1600 °C. The findings indicate substantial declines in viscosity correlatively with temperature, reaching as low as 0.05 Pa s at 1600 °C, compared to 3.48 Pa s at 1200 °C.

Researchers noted, "The results support the determination of optimal parameters for developing a material delivery mechanism of an extrusion-based 3D printing technique, suitable for fabrications of lunar habitats/infrastructure." This suggests the potential to streamline processes on the Moon, significantly reducing costs and energy requirements.

Understanding the viscosity of molten lunar regolith is pivotal. At elevated temperatures, the melt behaves like Newtonian fluids, which simplifies flow behavior but raises concerns about maintaining the molten state long enough for construction purposes. The energy needed to achieve the required temperatures for processing lunar materials also plays a significant role.

Studies have shown energy requirements include heating lunar regolith to its melting point, which is around 1200 °C. For 1 kg of JSC-1A, this means around 2.28 MegaJoules of energy is required, which is significant considering lunar conditions where resources are limited.

There are various expected methods for physically transferring molten regolith, including gravity-driven flow. The study advises against traditional pumping methods due to the high temperatures involved, urging researchers to explore alternatives like utilizing gravity to convey the molten material across the construction site.

Analyzing the effective flow rate of molten regolith, researchers highlight how viscosity directly affects its transport; through conduits, varying degrees of angle and temperature impact the mass flow rate. For example, at lower temperatures, mass flow rates plummet, demonstrating the significance of maintaining higher temperatures during construction activities.

Another target for molten regolith is filling porous structures, which can protect lunar habitats from radiation or maintain pressure. The study discussed how surface tension influences the speed at which molten regolith can infiltrate these porous structures. At higher temperatures, the infiltration time significantly decreases, indicating the importance of thermal management during construction.

The researchers concluded, emphasizing the need for careful design and optimization of material delivery systems for lunar construction. An innovative approach to designing systems for transporting molten regolith could lead to efficient energy use. It is likely the solidification process will affect how regolith is managed as it cools, possibly leading to challenges like crystallization before reaching target locations. They stated, "It is likely the outermost edge of the spherical cap would undergo solidification, leaving a molten core within a solid outer shell." Such phenomena must be considered when developing new engineering strategies for lunar habitats.

Overall, this study's findings on the viscosity and processing methods for lunar regolith provide valuable insights for future extraterrestrial construction, setting the stage for sustainable human presence beyond Earth.