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Science
02 March 2025

Novel Aluminum Foam Structure Enhances Wave Attenuation And Ventilation

Researchers develop innovative material offering significant safety solutions for underground spaces.

Scientists have developed a groundbreaking aluminum foam structure aimed at enhancing safety and air quality within underground environments. This innovative material skillfully combines exceptional wave attenuation capabilities—boasting reports of up to 99.1% reduction of explosion shock waves—and impressive ventilation performance, providing potential solutions to one of the pressing challenges of modern urban design.

Urban centers around the globe are increasingly investigating the use of underground spaces to address growing population densities and urban sprawl. These subterranean areas, often intended for facilities like tunnels or storage, present unique challenges when subjected to explosive threats, due to complex air flow and shock wave dynamics. Current methods for shock wave attenuation, which typically rely on gravel or reinforced concrete barriers, fail to provide adequate flexibility and ventilation, creating unsafe environments.

To meet these needs, researchers, including T. Hao, X. Yang, and A. Xie, conducted experiments on the newly crafted aluminum foam structure. The design integrates multiple layers of closed-cell aluminum foam, which helps absorb shock waves and offers prefabricated ventilation holes to facilitate airflow.

Testing revealed impressive results. The aluminum foam structures, identified as AF14-1, AF14-2, AF07, and AF28, achieved respective wave attenuation rates of 94.4%, 99.1%, 78.4%, and 98.9%. These results underscored the superior ability of the new material to defuse explosive energies efficiently.

Further experimentation recorded frictional ventilation resistances, necessary to analyze airflow through the foam's structure. When subject to varying wind speeds at fan powers from 1kW to 2.2kW, ventilation resistances ranged extensively. For example, AF14-1 achieved resistances of 119.46 Pa at 1kW and 641.44 Pa at 2.2kW, setting new standards for airflow efficiency under operational conditions.

Particularly notable was the ability of the aluminum foam to maintain its structural integrity under extreme conditions. While testing shock waves resulted in minor deformations—mainly crushing of the foam cells—the overall configuration fortified ventilation pathways. This balancing act of performance related to shock wave management and air quality is unprecedented, highlighting the aluminum foam’s potential to revolutionize safety measures within urban underground structures.

"The aluminum foam structure demonstrates excellent ventilation performance, significantly surpassing the AQ1028-2006 standard," stated the authors of the article, emphasizing the dual functionality of their design.

Beyond merely addressing immediate safety protocols, the innovative approach suggests trends for future development, advocating for advanced materials likely to be integral to urban planning. This research not only exhibits the intrinsic advantages of aluminum foam but already points toward broader applications including military installations, transportation hubs, and emergency shelters.

This novel design encapsulates more than mere structural ingenuity; it embodies the potential synergy between safety and environmental health within construction standards. By providing reliable shock wave attenuation alongside effective ventilation, the new aluminum foam structure stands to reshape expectations and standards for future underground spaces globally.

With urban areas increasingly relying on subterranean spaces amid greater pressures, the work of researchers like Hao, Yang, and Xie presents not just scientific advancements, but transformative ways to reconcile the function and safety of our urban environments.