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Science
26 January 2025

New Liquid-Based Encapsulation Enhances Implantable Bioelectronics

A revolutionary technique improves durability and functionality across diverse pH environments for bioelectronic devices.

A novel technique for encapsulating implantable bioelectronics has emerged, demonstrating exceptional durability and functionality across extreme pH environments.

This innovative liquid-based encapsulation approach, developed by researchers at the University of Florida, tackles one of the significant hurdles faced by wearable and implantable bioelectronic devices: the ability to operate reliably within highly acidic or alkaline conditions. Such devices frequently interface with biological tissues subjected to varying pH levels, from the highly acidic environment of the stomach (as low as pH 1.5) to the alkaline nature of chronic wounds (up to pH 9).

Traditionally, encapsulation materials have struggled to offer effective protection against water and ion penetration at such extremes, often resulting in device failure, performance degradation, or corrosion. According to the authors of the article, "Encapsulating these bioelectronic systems to withstand such diverse pH conditions presents a significant challenge." This study paves the way for overcoming those challenges.

The team utilized oil-infused elastomers, known for their mechanical stretchability, optical transparency, and impermeability to water and ions, to encapsulate bioelectronic devices. Their findings show promising results: devices encapsulated using this method maintained performance and functionality for nearly two years when subjected to harsh conditions, demonstrating its high utility.

Within laboratory settings, the researchers conducted soaking tests on near-field communication (NFC) antennas and wireless optoelectronic devices, exposing them to both acidic environments (pH 1.5 and 4.5) and alkaline conditions (up to pH 9). Remarkably, the oil-infused elastomer encapsulation showed outstanding water resistance, retaining optimal function even after extended periods submerged at these extreme pH levels.

Initial assessments illustrated the encapsulated devices performing reliably for over 700 days without detectable signal loss, supporting the authors' conclusion, "Our encapsulation strategy has the potential to protect implantable bioelectronic devices in a wide range of research and clinical applications."

Beyond bench testing, the study included significant animal trials to assess the biocompatibility and functionality of the encapsulated devices. The results were promising; devices implanted for three months exhibited stable operations, which is especially relevant for future clinical uses.

Current encapsulation technologies restrict use to near-neutral pH environments, limiting the practical applications of bioelectronic devices. The newly proposed encapsulation technique provides the necessary flexibility, allowing bioelectronics to be employed for interventions within dynamic contexts, such as gastrointestinal monitoring, nerve regeneration, or cardiac tissue mapping.

This research relays hope for the integration of bioelectronics within mobile organs, enhancing potential applications from basic biomedical research to advanced clinical use. The versatility of the liquid-based encapsulation means it is broadly applicable, particularly where biological systems demand highly resilient implements.

Researchers expect to continue assessments on the encapsulation technique, exploring alternative oil and elastomer combinations, which could lead to even more refined applications across various medical and research fields.

With the advancements demonstrated, this innovative encapsulation method heralds exciting opportunities not just for the enhancement of bioelectronics but also for transforming their roles within various biomedical contexts.