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Science
18 March 2025

New Flux Saturation Model Enhances Motor Control Performance

Innovative method improves accuracy of sensorless control systems for synchronous reluctance motors

A new development in the field of electric motor technology has emerged, addressing one of the significant challenges faced by synchronous reluctance motors (SynRMs)—the difficulty of estimating rotor position accurately under variable operational conditions. Researchers have proposed a novel flux saturation model to improve sensorless control of these motors, taking cross saturation effects and high-frequency oscillations significantly affecting estimation accuracy. This innovative model is aimed at enhancing performance throughout the full speed range of motors, particularly relevant for industries relying on precise motor operations.

The synchronous reluctance motor is appreciated for its cost-effectiveness and high-temperature resistance due to the absence of permanent magnets. Its performance relies heavily on torque output, which requires high salient ratio characteristics. The development of accurate models for these motors has been previously challenged by nonlinear relationships between current and flux linkage, leading researchers to explore various methods for estimation. Prior studies have drawn attention to the issues faced at zero and low speeds, where salient pole characteristics were utilized to gain position information.

Recent advances highlighted the importance of the back electromotive force model for estimating position at medium and high speeds. Despite these approaches, increasing load can exacerbate cross saturation effects, leading to greater inaccuracies. Previous solutions have been noted to fall short, prompting the introduction of the new flux saturation model.

The proposed model employs hysteresis voltage injection methods to collect magnetic flux saturation data, allowing for accurate parameter estimation. It effectively addresses cross saturation, ensuring it satisfies the reciprocity condition, which is fundamental for the correct functioning of the control system. This enhanced model helps magnetically represent the relationships between d-q axis currents and flux effectively, solving discrepancies experienced by earlier models.

The experimental validation of this new approach was conducted by injecting high-frequency square wave voltages—specifically, 200 volts was utilized to assess motor performance. Compelling results demonstrated superior performance of the new model when compared against traditional methods. Notably, the maximum peak-to-peak value of rotational speed error was recorded to be 5.75 rotations per minute lower when employing the high-frequency square wave voltage injection method based on the new flux saturation model, indicating reduced estimation errors.

Further analysis showcases even more significant improvements. The high-frequency square wave voltage injection method yielded speed error peaks reduced from 10.6 to 5.1 rotations per minute, confirming the new model's robustness during rapid load changes. Researchers noted, "When the speed changes abruptly, the high frequency square wave voltage injection method based on the flux saturation model can accurately track the speed," emphasizing the model's responsiveness to dynamic conditions. These improvements are particularly notable during sudden loading conditions, with another experiment reporting reductions of speed error peaks from 15.8 to 8.1 rotations per minute.

This method's capability to operate without reliance on filtering processes enhances system response times and reduces computational burdens, making it suitable for broader applications. The innovative filterless signal separation technique deploys strategies to eliminate issues related to phase lag and signal attenuation, problems frequent with traditional filtering techniques.

Conclusion of the study strongly asserts the practicality and application potential of the new flux saturation model within motor systems. The positive outcomes highlight not only enhanced performance metrics but also the advantages gained through more effective control strategies. The findings signify substantial progress for engineering solutions concerning sensorless control methods, such as the synchronous reluctance motor, paving the way for future study and application across industrial domains reliant on efficient motor technologies.