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Science
08 August 2024

NASA Delays Crew 9 Launch Amid Boeing Starliner Concerns

Stranded astronauts may rely on SpaceX for their return as issues persist with Boeing's spacecraft

NASA is currently grappling with significant delays surrounding its Crew 9 mission to the International Space Station (ISS), primarily because of issues related to Boeing's Starliner spacecraft. These delays, initially set for August 18, 2024, may push the anticipated launch back to September 24, 2024. The decision reflects both safety concerns and unexpected software complications, highlighting the challenges associated with space travel.

Astronauts Butch Wilmore and Suni Williams, who flew to the ISS aboard Starliner, are now facing the prospect of remaining on orbit until early 2025. Their original mission duration was supposed to be just ten days, but they have been aboard for over two months due to various problems with the spacecraft's thruster system and helium leaks. Issues surfaced during their initial flight, where five of Starliner's thrusters failed, posing significant risks during operations close to the ISS. These malfunctioning thrusters are critical for maneuvering and docking the spacecraft as well as for de-orbiting maneuvers necessary for its return to Earth.

During the spacecraft's ascent to the ISS, five small reaction control thrusters misfired, leading to apprehensions about the spacecraft's reliability. NASA and Boeing engineers have conducted tests to assess these thruster issues, but they have yet to pinpoint the root cause. This uncertainty has raised doubts about whether the Starliner can safely return its crew back to Earth.

NASA is weighing alternatives, contemplating the possibility of using SpaceX's Crew Dragon capsule as the means of return. During recent updates, Steve Stich, manager of NASA’s Commercial Crew Program, confirmed, “Our prime option is to return Butch and Suni on Starliner. But we have been working with SpaceX to make sure they are ready to respond with Crew-9 as well.” This flexibility is indicative of NASA's strategy to prioritize crew safety above all else.

The current predicament underscores the broader challenges of NASA's partnership with private aerospace companies like Boeing and SpaceX. Boeing's Starliner program has been plagued with challenges from the get-go, causing delays and budget overruns amounting to nearly $1.5 billion. To add salt to the wound, the possibility of SpaceX stepping in to bring astronauts back is not just operationally significant, it also risks public perception and credibility for Boeing, which is already scrambling to address concerns surrounding its troubled projects, including the 737 Max.

NASA's officials are leaning on data-driven decisions to assess the situation, exemplified by Ken Bowersox, associate administrator for Space Operations Mission Directorate, who noted, “We are trying to be data-driven. When we started this mission, it was a test mission. We knew it potentially had a higher risk.” This acknowledgment of risk reflects the reality of developing new technology, especially for such high-stakes endeavors as human spaceflight, where any misstep can lead to dire consequences.

Given the delays with Crew 9, NASA has postponed its next mission involving another SpaceX Dragon capsule, which was initially scheduled to launch later this month. A decision is expected to be made soon on whether Wilmore and Williams will return by Starliner or if they will hitch a ride back home with the Crew-9 mission. This potential scenario could mean changing the Crew-9's passenger list, possibly sending only two astronauts to the ISS instead of four. Meanwhile, they would bring back the stranded astronauts, extending their mission significantly beyond the original timeline.

SpaceX's upcoming Crew-9 mission, which was originally set for August 18, now faces its own timeline challenges, reflecting the cascading effects of Starliner's issues. Adjusting the plan to accommodate fewer personnel on maybe Crew-9 would require careful coordination to maintain operations aboard the ISS.

Engineers have sought solutions to resolve thruster reliability challenges, with investigations underway to replicate conditions on the ground to better understand the issues at play. One hypothesis indicates overheating of insulation around the thruster systems might be causing the failures. Consequently, NASA is seeking expertise from its Jet Propulsion Laboratory to bring additional insights to the problem-solving process.

Navigational reliability is critical for any spacecraft, particularly during high-speed atmospheric entry, where decisions made about its orientation and movement can mean the difference between safe landing and catastrophe. Officials have emphasized repeatedly: crew safety remains the number one priority. For flights to be acceptable, engineers need to be confident not only about the current performance but also the overall reliability of the spacecraft.

The situation is fluid and continues to evolve as NASA and Boeing work through these myriad challenges. For now, mission managers are keeping their options open, which may mean positive ramifications for the Crew 9 mission and, by extension, the astronauts currently aboard the ISS.

Undoubtedly, this ordeal opens up dialogue about the sustainability and reliability of NASA's partnerships with private industry players like Boeing and SpaceX within human spaceflight. Both entities have been developing their space capsules as part of NASA’s Commercial Crew Program, which kicked off as part of NASA's efforts to return to manned missions after the space shuttle program ended.

SpaceX already has a proven track record with its many successful crewed missions since 2020, thereby reinforcing its status as NASA's reliable partner, whereas Boeing's Starliner struggles have amplified scrutiny on its capabilities. This tension is palpable within the ranks of NASA's management, especially as it balances safety, partnership integrity, and public expectations for space exploration. The stakes couldn't be higher, and astronauts' lives depend on the resolution of these pressing challenges.

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