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Science
02 February 2025

Mexican Startup Turns Plastic Waste Into Fuel

Innovative pyrolysis process offers hope for tackling growing global plastic waste crisis.

A startup named Petgas is tackling plastic waste on the Gulf coast of Mexico by converting discarded plastics directly to fuel. Based in Boca del Rio, this innovative company is utilizing pyrolysis to transform materials like plastic bottles and containers, which often clog landfills and oceans, converting them instead to gasoline and diesel.

While it remains true globally, only 10% of plastics are recycled, Petgas believes it can change this narrative by leveraging waste as a resource. The company's machine can process 1.5 tons of plastic per week, generating around 356 gallons (or 1,350 liters) of fuel through the thermodynamic process which heats plastics without oxygen.

Carlos Parraguirre Díaz, the chief technology officer at Petgas, explained how the machine works: "We can transform [plastic]into a product that's useful and has high value in the world economy." This method of recycling not only provides fuel but also minimizes pollution impacts. Although the process does emit carbon dioxide, Petgas claims its fuels are lower in sulfur than conventional ones, which potentially lessens their environmental footprint.

Describing the dramatic scale of the plastic problem, the United Nations reported recently global plastic production is expected to rise by 70% by 2040 if current trends continue unchanged. The report states the equivalent of 2,000 garbage trucks filled with plastic are discarded daily, polluting oceans and harming marine life.

Noteworthy is the broader international effort to combat plastic pollution, with recent negotiations for the world's first legally binding treaty on plastic pollution failing to reach conclusive agreement last December during talks held in Busan, South Korea. This has led to rising concerns about the rising tide of plastic waste as governments grapple to create effective policies.

Yet, Petgas is still forging forward. The company has initiated plastic collection drives throughout Boca del Rio, encouraging the community to participate by bringing clean, shredded plastic for processing. They aim to create a circular economy where waste turns back to energy, effectively closing the loop on plastic materials.

While some experts express optimism about the Petgas model, they also raise important cautions. Alexa Mendoza, a biologist who studies plastic contamination, states, "It doesn’t seem to me...but rather it could be the first step." This highlights the need for broader systemic changes to comprehensively address plastic pollution, not merely patching up the current state of affairs.

At present, the fuels produced by Petgas are donated to local services including the fire department and food delivery services. Parraguirre Díaz concluded on an optimistic note, saying, "The future is being able to really take production to a scale..." This reflects the startup’s aspirations to not only grow their operations but to also inspire other communities to rethink waste management and energy production.

Indeed, as environmental concerns grow globally, the proactive stance taken by Petgas may signify not just innovation driven by necessity, but also the potential for scalable solutions to one of the world’s most pressing challenges. Whether it marks the start of significant change remains to be seen, but initiatives such as this present hope for transforming waste management deeply rooted in the ecosystem.