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Science
05 January 2025

Li2ZrF6 Coatings Revolutionize High-Voltage Lithium Batteries

New protective layer enhances the stability of lithium cobalt oxide electrodes, offering promise for next-generation solid-state batteries.

A groundbreaking study has revealed the promising role of Li2ZrF6 (LZF) as a protective layer on lithium cobalt oxide (LiCoO2 or LCO) electrodes, enhancing the performance of sulfide all-solid-state batteries (ASSLBs). The incorporation of LZF, known for its impressive stability and minimal reactivity with sulfide-based solid-state electrolytes (SSEs), could address long-standing challenges plaguing high-voltage batteries.

The transition to ASSLBs, away from traditional liquid-based lithium-ion batteries, is driven by safety concerns and the need for higher energy densities. While sulfide SSEs offer great ionic conductivity and favorable properties, they often react unfavorably with high-voltage positive electrodes, leading to capacity fading and reduced battery life.

This research highlights how the LZF coating mitigates the detrimental interfacial reactions between LCO and sulfide SSEs, such as Li6PS5Cl (LPSCl). The experimental results showed LZF-coated LCO cells achieved up to 80.5% capacity retention after 1500 cycles, demonstrating significant improvements compared to conventional protective coatings like LiNbO3 (LNO).

The LZF layer, characterized with 6-13 nm thickness and minimal electronic conductivity, effectively prevents structural changes and enhances electrochemical performance. Initially, LCO electrodes with LZF displayed enhanced cycling capability, achieving up to 5.2 mAh cm-2 at low rates.

"The minimum thermodynamic mutual reaction energy between LZF and LPSCl... assures the sustained function of LZF," the authors stated. They emphasized the importance of not only selecting coatings based on ionic conductivity but also evaluating their stability through long-term cycling.

One of the primary challenges with LNO, frequently used as a protective layer, is its tendency to undergo reactions leading to electrically conductive products, which can compromise battery performance. The study found LZF superior, stabilizing the interface between the electrode and electrolyte throughout cycling, significantly mitigating the electrochemical degradation linked to the reactive interfacial dynamics.

Through sophisticated methodologies such as electrochemical impedance spectroscopy (EIS), the LZF coated cell revealed low impedance growth, indicating enhanced charge transfer efficiencies. By demonstrating significantly extended cycling life and efficient energy retention, LZF emerges as a strong candidate for future high-voltage applications.

This investigation reaffirms the necessity of systematic material design for electrode coatings, underlining LZF's pivotal role within this promising technology. The successful implementation of LZF coatings signals new directions for battery technology, aiming for higher performance and longevity, which are prerequisite for next-generation applications such as electric vehicles and grid energy storage solutions.