Today : Mar 06, 2025
Science
06 March 2025

Innovative Catalyst Boosts CO2 Reduction Efficiency To Formate

Researchers achieve notable advancements with asymmetric Zn-Sn dual-atom catalysts for sustainable carbon recycling.

Researchers have developed an innovative catalyst featuring asymmetric zinc-tin dual-atom sites, significantly advancing the efficiency of carbon dioxide electroreduction to formate. This breakthrough, achieved through a novel ligand co-etching method, enhances sustainable carbon recycling efforts amid rising environmental concerns.

Carbon dioxide (CO2) has become synonymous with climate change and air pollution, compelling scientists to seek effective methods for its conversion back to valuable resources. Recent advancements reveal the potential of converting CO2 to formate, which serves as both fuel and hydrogen storage. The electroreduction of CO2 to formate can help mitigate greenhouse gas emissions and contribute to carbon neutrality.

At the heart of this research lies the newly developed bimetallic catalyst, named Zn1Sn1/SNC. By creating asymmetric Zn-Sn dual-atom sites, the catalyst enhances electron transport and increases reaction efficiency. Initial tests demonstrated remarkable performance, achieving a formate Faraday efficiency of 94.6% at -0.84 V and pushing current densities to -315.2 mA cm-2 at -0.90 V when utilized within various electrochemical cells.

The catalyst's synthesis involved embedding Zn and Sn within metal-organic frameworks (MOFs) and subjecting them to high-temperature pyrolysis. This innovative process allowed researchers to carefully control the structure of the dual-atom sites, optimizing their catalytic behavior. Importantly, the dual-atom sites were demonstrated to exhibit significant advantages over single-atom catalysts.

Through extensive testing, the researchers discovered the advantages of the asymmetric structure of each atom site, facilitating enhanced charge transfer and electronic interactions between Zn and Sn. This innovative design led to improved adsorption configurations of intermediates involved in the CO2 reduction reaction, which can yield fuel or feedstock chemicals.

With the Zn1Sn1/SNC catalyst, the researchers observed stability even after continuous operation for upwards of 120 hours, maintaining formate selectivity above 90.6% across various current densities. This impressive stability is attributed to the unique yolk-shell structure of the catalyst, which not only maximizes surface area but also minimizes the risk of metal leaching during reaction processes.

The researchers believe the insights from this work could catalyze new research avenues aimed at developing advanced catalysts for CO2 electroreduction, contributing significantly to the fields of sustainable energy and environmental restoration.

Looking forward, the researchers envision optimizing their findings for real-world applications, detailing plans for scaling up production and tests against various industrial catalysts already on the market. By tapping advanced materials science and computational techniques, they aim to establish new benchmarks for efficiency and performance, significantly impacting our approach to environmental challenges.

The study showcases the promise of asymmetric dual-sites and their potential role as groundbreaking multifunctional catalysts. The findings advocate for continued exploration of such coordination structures where fundamental advancements can be made for catalytic performance.