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04 February 2025

Electric Vehicles Closing Lifespan Gap With Traditional Cars

New research highlights Tesla's leadership as BEVs match and exceed ICE vehicle lifespans.

The automotive industry is undergoing significant transformations as Battery Electric Vehicles (BEVs) increasingly demonstrate lifespans comparable to traditional petrol and diesel vehicles. A recent study published in Nature reveals pivotal insights about the longevity and reliability of electric vehicles (EVs), highlighting their rapid advancements and growing resilience under intensive use.

Research conducted on data from the UK’s Ministry of Transport, covering nearly 30 million vehicles from 2005 to 2022, shows BEVs have closed the reliability gap with internal combustion engine (ICE) vehicles. Previously, early electric vehicles were considered less reliable; modern advancements, especially those pioneered by companies like Tesla, are shifting this narrative. The average lifespan for BEVs now stands at approximately 18.4 years, slightly behind petrol vehicles at 18.7 years but surpassing diesel vehicles which average 16.8 years.

This groundbreaking study establishes Tesla as the leader among electric vehicle manufacturers. Results indicate Tesla vehicles can expect to cover around 340,000 kilometers (approximately 211,266 miles) throughout their lifespan—significantly higher than the average for electric cars, which is about 200,000 kilometers (124,274 miles). Tesla vehicles are projected to have lifespans of around 20.3 years, far exceeding those of competitors.

Despite the impressive figures, the construction of electric vehicles is factory-intensive and produces 50% more emissions during production compared to traditional ICE vehicles. According to the International Energy Agency (IEA), electric vehicles require six times the mineral inputs to manufacture, raising questions about their environmental foot-printing as the industry scales up production to meet increasing global demand.

Nevertheless, the findings illuminate the advantages of BEVs beyond their lifespan metrics. With fewer moving parts compared to ICE vehicles, reduced maintenance is one of the contributing factors to EVs’ overall sustainability. Maintenance costs for electric vehicles average $0.06 per mile, contrasted with $0.10 for ICE vehicles. This means owners can keep their electric cars on the road past traditional vehicle lifespans, alleviating concerns about sustainability.

Recent developments have also led to advancements in battery technologies, making batteries, once regarded as significant weaknesses of EVs, much more reliable. Tesla, for example, expects its batteries to last beyond the vehicle's lifespan. Nissan's data also corroborates this, asserting the longevity of nearly all batteries produced over the past 12 years. The shift is supported by recent studies indicating EV batteries retain over 80% of their original capacity far beyond typical warranty periods.

Specific factors influencing battery longevity have been identified, such as operational temperatures, charge-discharge cycles, and driving patterns. Interestingly, research conducted by the SLAC-Stanford Battery Center reveals real-world driving conditions, including frequent braking and acceleration, may contribute to longer battery life compared to standardized lab tests.

“We’ve not been testing EV batteries the right way,” commented Simona Onori, senior author of the study and associate professor at the Stanford Doerr School of Sustainability. She notes how everyday driving, rather than static tests, positively impacts battery health.

The study emphasizes the importance of continuing research as the market for electric vehicles remains nascent, with most vehicles still relatively new. It aims to inform consumers about sustainable vehicle options and enables policymakers to shape regulations and incentives more effectively. The work of researchers from the London School of Economics, the University of Birmingham, and the University of California has proved invaluable in these developments.

The growing presence of electric vehicles on the roads signifies their acceptance by consumers. With more than 17 million EVs sold globally last year—a 25% increase from the previous year—companies are racing to evolve their products. Tesla captured significant market attention, alongside competitors such as BYD, which reported booming sales driven by government incentives and competitive prices. BYD expressed plans to boost battery production, aiming to meet the surging global demand.

To conclude, the longevity and reliability of electric vehicles is steadily improving, demonstrating their potential as sustainable options for the future. BEVs are no longer just theoretical solutions but practical alternatives for the consumer. With innovations accelerating, the race for efficient electric mobility ushers new challenges and opportunities for manufacturers, consumers, and lawmakers alike, paving roads toward a more sustainable automotive future.