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Science
01 January 2025

Effective Removal Of Cresyl Fast Violet Dye Using Mullite Nanoparticles

Researchers design reusable nanosized mullite adsorbents to tackle hazardous dye pollution effectively.

Researchers have made significant strides toward addressing the hazardous public health risks posed by industrial wastewater containing organic dyes, particularly by developing effective nanosized mullite adsorbents for the removal of cresyl fast violet dye. This dye, commonly found in textile and pharmaceutical wastewater, is known for its serious health hazards, prompting the need for efficient and environmentally friendly treatment methods.

The study highlights the successful synthesis of nanosized mullite through the sol-gel method followed by calcination at 1000°C. Characterization techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), and Brunauer-Emmett-Teller (BET) analysis confirmed the material's substantial surface area and unique structural properties, making it especially effective for dye adsorption.

Under optimal conditions, which included maintaining the pH at 7 and stirring the solution at 600 rpm, researchers achieved nearly complete removal of cresyl fast violet dye, with over 99% efficiency observed after just 30 minutes of contact time. This efficient removal rate highlights the potential of nano-sized mullite as a sustainable solution for dye-laden wastewater treatment processes.

Statistical models using ANOVA and Design Expert software were employed to optimize the adsorption parameters, leading not only to high removal efficiencies but also to econometric benefits due to the reusable nature of the synthesized nano-mullite. Remarkably, the study found the nano-mullite could be practically reused across multiple cycles, sustaining over 90% efficiency even after four adsorption-desorption cycles.

The adsorption kinetics were extensively modeled, with findings indicating adherence to the pseudo-second-order model, which reflects chemisorption processes. This emphasizes the strong interactions between the cationic dye and the negatively charged nano-mullite, benefiting from the unique surface characteristics of the adsorbent material.

Further thermodynamic studies confirmed the adsorption process was both spontaneous and endothermic, allowing for higher efficiency at elevated temperatures—a key consideration for practical applications. The findings are particularly relevant, as they provide new insights and solutions to the challenges faced by current traditional wastewater treatment technologies, which are often costly and complex.

With the rising demand for sustainable and effective wastewater treatment solutions, this study lays the groundwork for future research avenues, emphasizing the potential for scaling the use of nano-mullite adsorbents across various industrial applications.

Overall, this research contributes significantly to the field of environmental science by exploring innovative methods to protect water resources from pollution caused by harmful synthetic dyes, demonstrating the efficacy and versatility of nanosized mullite as a viable adsorbent.