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Science
24 January 2025

Compact Vertical Coupler Achieves Sub-Decibel Efficiency

Innovative design enables efficient fiber-to-chip connections for integrated photonic circuits.

Researchers have successfully leveraged inverse design techniques to engineer a compact vertical coupler, achieving remarkable efficiency for fiber-to-chip coupling on the silicon-on-insulator platform. This innovation is poised to transform the future of photonic integrated circuits, particularly for applications demanding high performance with minimal spatial footprint.

Employing topology optimization, the final design of the vertical coupler measures just 14 µm x 14 µm, making it significantly smaller than traditional couplers. Most impressively, this coupler delivers sub-decibel coupling efficiency at the telecom C band wavelength of 1550 nm, with predictions showing -0.35 dB efficiency and 35 nm 3-dB bandwidth.

The advent of such high-performance, miniaturized couplers is particularly advantageous for the burgeoning field of quantum technologies, where efficient interfacing between integrated circuits and optical fibers is imperative. Conventional graining couplers, with their inherent losses and complex fabrication demands, fall short of meeting the current scalability and efficiency needs. This newly developed coupler not only alleviates those challenges but also enhances the capability of integrated circuits to connect with external photonic systems seamlessly.

The researchers utilized advanced simulation tools, namely the finite-difference time-domain (FDTD) solver, alongside the inverse design tool, Lumopt. Operating within this framework, they tackled the optimization process to create the unique topology of the coupler, incorporating design elements such as duct-like hollows and bottom reflectors to support light transmission effectively.

The careful design with the bottom reflector recycles light transmission toward the substrate, significantly enhancing overall efficiency. The design showcases resilience to fabrication imperfections, as deviations of around ±10 nm to etch depth result only in minor performance losses, ensuring reliability during the manufacturing process.

By addressing the need for both compactness and high performance, the new vertical coupler design offers promising outcomes for deploying effective networks between optical fibers and other photonic integrated devices. It establishes the groundwork for future advancements where integration density is of utmost importance, paving the way for cutting-edge applications across various technological realms.

Further explorations could incorporate varying initial conditions for topology optimization, potentially leading to diverse component libraries suitable for differing photonic applications. With optimization sustaining computational efficiency, along with potential extended operational wavelengths, the possibilities for the development of silicon-on-insulator couplers can lead to more innovative approaches.

Overall, the successful design of this compact coupler demonstrates its capacity to meet the stringent demands of modern photonics. By facilitating efficient light transfer, it holds the key to unlocking new avenues for integrated photonic circuits.