Today : Jan 24, 2025
Science
24 January 2025

Breakthrough Replaces Lead-Based Piezoceramics With Innovated KNN Ceramics

New research reveals ultrahigh piezoelectric properties of (K,Na)NbO3 ceramics, paving way for safer material use.

Researchers have achieved remarkable advancements with (K,Na)NbO3-based ceramics, showcasing their potential as lead-free piezoelectric materials. These materials now exhibit exceptional piezoelectric performances due to innovative strategies focusing on structural flexibility and grain orientation. The study reports an ultrahigh piezoelectric charge coefficient (d33) of approximately 807 pC·N−1, alongside impressive electromechanical coupling (k33) values nearing 88% and maintaining Curie temperatures around 245 °C.

The research, spearheaded by various authors and supported by the National Natural Science Foundation of China, aims to meet the increasing demand for safer alternatives to traditional lead-based piezoelectric materials. Given the proven effectiveness of these (K,Na)NbO3 ceramics, they are poised to revolutionize applications ranging from ultrasonic sensors to mechanical energy harvesters.

What sets this study apart is the adopted methodology which intricately combines the benefits of lattice disorder through the substitution of high-electronegativity elements such as antimony (Sb) and the strategic alignment of grains. Such conditions lead to numerous polarization configurations, substantially enhancing their piezoelectric response.

Analysis through high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) reveals how these advanced materials can outperform commercial products, like lead zirconate titanate (PZT-5), demonstrating broader bandwidths and higher sensitivity. Evidence indicates the T-KNN-5Sb ceramics, when integrated with epoxy composites, yield superior performance metrics, potentially setting new benchmarks for piezoelectric applications.

Beyond just improving dimorphic configurations, the research alongside phase-field simulations indicates tangible improvements across varied configurations of B-site cations, which are pivotal to the materials' enhanced functionality. The results highlight how aligning the domain configuration can amplify the piezoelectric coefficients drastically.

With leading researchers demonstrating the structural innovations of using high-electronegativity materials to induce flexibility and improve orientations, the hope is not only for greater efficiency but also for fostering new opportunities within the piezoelectric materials field.

This study propels the continued evolution of lead-free ceramics, emphasizing environmental safety without sacrificing performance. The dual approach of tuning material structure and orientation provides actionable insights poised for real-world applications, affirming the breakthrough nature of their findings for engineering applications.

Conclusively, the advances attained with the T-KNN-5Sb ceramics underline the potential for these innovations to reshape the market for piezoelectric materials, as they carefully navigate between performance and ecological responsibility.