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Science
23 March 2025

Breakthrough Catalyst Converts Methane To Valuable Alkanes Efficiently

Innovative photocatalysts showcase record-breaking rates for sustainable methane conversion to C2+ hydrocarbons

Researchers have made significant strides in the quest for efficient methods to convert methane, a potent greenhouse gas, into valuable hydrocarbons. In a groundbreaking study published on March 22, 2025, scientists demonstrated an innovative photocatalytic system capable of achieving an unprecedented production rate of 17,260 μmol g−1 h−1 for C2+ hydrocarbons, while maintaining an impressive selectivity of approximately 90%.

At the heart of this advancement is a hybrid photocatalytic system that fuses photochemical and photothermal effects to enhance the efficiency of methane conversion. The photocatalyst in question comprises gold (Au) and cerium oxide (CeO2) nanoparticles supported on zinc oxide (ZnO), which synergistically activate methane under wide-spectrum light irradiation, eliminating the need for supplemental heating.

Traditionally, the direct transformation of methane into high-value chemicals has faced several challenges, including the need for high temperatures that lead to catalyst deactivation and the over-oxidation of desired products to carbon dioxide. However, this new approach leverages the activation of methane through ultraviolet (UV) light-excited ZnO, thereby facilitating a more energy-efficient reaction process.

Comprehensive characterizations and computational studies reveal that the process begins with photo-induced activation of CH4, producing methyl radicals that can then couple to form C2+ hydrocarbons. Notably, the involvement of CeO2 in the system significantly enhances the activation of both methane and oxygen, resulting in greater production efficiency.

In optimizing the catalyst formulation, researchers found that adjusting the ratio of CeO2 to ZnO was crucial for maximizing the photocatalytic performance. The optimal configuration, identified as Au/1%CeO2/ZnO, achieved a remarkable production rate while maintaining high selectivity. This innovation provides a promising pathway for using methane as a renewable feedstock for chemical production, reflecting the broader goal of addressing the environmental impact of fossil fuels.

The potential of this photocatalytic system extends beyond methane conversion alone. The findings underscore the importance of integrating photothermal effects, which include localized heating generated by Au nanoparticles under light, to foster the essential desorption of produced methyl radicals. This dynamic mechanism not only enhances the reaction kinetics but also serves to mitigate the risk of undesired thermal degradation of products.

Through long-term operational stability testing, the researchers found that Au/1%CeO2/ZnO preserved more than 94% of its initial activity over a 50-hour continuous illumination period. This durability suggests substantial practical applications for the catalyst in industrial settings, where maintaining performance over time is critical.

Moreover, the study elucidates the role of various environmental factors, including light intensity and temperature, on the catalytic performance. The system was observed to perform optimally at a light intensity of 670 mW cm−2, with the catalyst temperature reaching upwards of 193 °C, underscoring that careful tuning of these parameters can lead to substantial gains in production rates.

In summary, the research not only presents a novel and efficient way to convert methane but also sets a benchmark for the development of solar-driven catalytic systems geared toward sustainable chemical synthesis. As global efforts intensify to find cleaner and more efficient energy solutions, the synergistic approach highlighted in this study might be pivotal in the transition toward more sustainable practices in the chemical manufacturing industry.