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Science
03 August 2024

Boeing's Starliner Faces Delays Amid Engine Troubles And Astronaut Returns

NASA and Boeing work to resolve technical issues as astronauts await safe return home

In a series of recent developments surrounding NASA and Boeing's Starliner space capsule, engineers have been diligently working to address several technical difficulties that have arisen during its ongoing mission at the International Space Station (ISS). This spacecraft, which is part of Boeing's Crew Flight Test mission, is designed to transport astronauts to and from the ISS and is crucial in supporting NASA's Commercial Crew Program alongside SpaceX's Crew Dragon spacecraft.

The Starliner, launched on June 5, 2024, from Cape Canaveral Space Force Station, initially had a projected eight-day stay at the ISS. However, during its ascent, the spacecraft encountered serious issues. Notably, five out of its 28 thrusters responsible for maneuvering failed, and it also suffered from helium leaks in its service module, which houses critical propulsion capabilities. These malfunctions prompted NASA and Boeing to reassess the mission's timeline and conduct thorough ground testing to simulate the conditions faced by the thrusters.

Last weekend, engineers executed a hot fire test of the Starliner’s Reaction Control System (RCS) thrusters while docked at the ISS. Chloe Mehring, the NASA flight director for Starliner, conveyed optimism about the outcomes, stating that both teams expressed satisfaction with the performance results, with the thrusters achieving peak thrust levels ranging from 97% to 102% of their rated capacity. "The integrated teams between Starliner and ISS worked extremely well together... to finalize and safely execute the docked hot fire sequence," Mehring noted.

Initially, with plans for a swift return, the schedule was altered due to the critical nature of the issues discovered during the early days of the mission. Boeing ultimately decided against an immediate return, focusing instead on understanding and rectifying the problems. According to Boeing’s VP of commercial crew, Mark Nappi, the hot fire test was instrumental in providing insights into the helium and thruster performance issues encountered, stating, "The last several weeks have been really helpful to understand the helium and thruster anomalies and how to address these problems for future flights."

Meanwhile, the timeline for a return remains under constant review, with NASA pushing the readiness review meeting to at least next week, delaying a decision that could have brought astronauts Butch Wilmore and Suni Williams back home sooner than anticipated. Williams and Wilmore have been giving meticulous attention to safety protocols, conducting pre-flight checks, and inspecting the spacecraft’s exterior from the ISS, utilizing the Canadarm—a robotic arm—to ensure everything is in line for a safe re-entry.

Despite a flurry of testing and preparations, the notional timeline for the Starliner's return to Earth remains fluid. Boeing's latest updates suggest that the spacecraft will remain docked until various components and systems integrity checks are complete, to instill confidence before flight home. As NASA approaches the scheduled Crew-9 launch, set for as early as August 18, there is considerable pressure on the Starliner to vacate its docking port in due time. There are only two docking ports at the ISS capable of accommodating either Dragon or Starliner capsules, thus making timely management of the spacecraft essential.

It's noteworthy how the Starliner’s path has diverged significantly from that of SpaceX’s Crew Dragon, which has already completed multiple successful missions since its first crewed flight in 2020. Boeing, grappling with the overarching challenges of certification for Starliner, faces the urgency of completing Crew Flight Test operations to usher in its inaugural operational flights. Boeing’s careful calculations estimate that the first operational mission, Starliner-1, won’t occur until at least August 2025. The mission represents a pivotal moment for Boeing, particularly as the reliance on international partnerships and domestic capabilities grows ever more important.

NASA has positioned itself to assess all possible outcomes as they continue to troubleshoot and analyze data from the recent hot fire tests. As Steve Stich, NASA's Commercial Crew Program manager, observed, “I think we're starting to close in on those final pieces of the flight rationale to make sure that we can come home safely, and that's our primary focus right now.” The meticulous evaluations revolve around ensuring that returning the astronauts aboard Starliner is the prime objective, alongside having contingencies in place to facilitate additional support if required.

The prioritization of safety naturally prevails in discussions with stakeholders, as every component needs thorough validation before making significant operational decisions. In an unprecedented era of space travel where multiple vehicles operate side by side, both Boeing and NASA have remained vigilant in fostering optimism and resilience amid obstacles that the Starliner has faced. Ultimately, these procedures and investigations provide essential insights into space travel reliability, relevant for future missions.

As the situation unfolds, it captures the essence of human space exploration: the thrill of pushing boundaries balanced against the sobering acknowledgment of the inherent risks. How NASA and Boeing move forward will significantly influence broader efforts in human spaceflight, an area where innovation, resilience, and collaboration play critical roles. Moving closer to a resolution on Starliner's future, and thus the astronauts’ return, highlights the dynamic nature of space missions and sets the stage for more exciting developments in the months to come.

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