Today : Nov 09, 2025
U.S. News
09 November 2025

FAA Grounds MD-11 Cargo Planes After Fatal Crash

A UPS jet’s engine detachment in Louisville prompts federal grounding of MD-11s as investigators probe causes and families seek accountability.

The aftermath of Tuesday’s catastrophic UPS cargo plane crash in Louisville, Kentucky, has sent shockwaves through the aviation industry, local community, and federal agencies alike. As investigators sift through the charred remains and families mourn their loved ones, the Federal Aviation Administration (FAA) has taken the extraordinary step of grounding all McDonnell Douglas MD-11 cargo planes across the United States. The move comes as a direct response to the tragedy at Louisville Muhammad Ali International Airport, where a UPS MD-11 jet plummeted to earth shortly after takeoff, killing at least 14 people and leaving nine others still unaccounted for.

The chain of events began on Tuesday, November 4, 2025, when UPS flight 2976, a 34-year-old McDonnell Douglas MD-11 freighter, attempted to depart for Honolulu from Louisville’s bustling Worldport hub. According to the National Transportation Safety Board (NTSB), the plane’s left-hand engine and pylon—the structure that attaches the engine to the wing—detached during takeoff. In a matter of seconds, what started as a routine departure turned deadly. The aircraft, with its left wing ablaze and missing an engine, barely cleared the ground before crashing into a nearby neighborhood, igniting a fireball that consumed businesses and forced desperate victims to leap from windows to escape the inferno.

Investigators from the NTSB and FAA quickly descended on the scene, joined by aviation experts and local authorities. The cockpit voice recorder, recovered from the wreckage, captured an alarm bell ringing about 37 seconds after the crew called for takeoff thrust. For the next 25 seconds, the pilots struggled to control the crippled aircraft as it briefly lifted off before plowing into the ground. "Investigators haven’t determined why the bell rang, though they know the left wing was burning and the engine on that side had detached," NTSB member Todd Inman explained during a Friday news conference, as reported by the Associated Press. Inman added that it could be months before a transcript of the cockpit recording is made public, underscoring the complexity of the ongoing investigation.

While the precise cause of the engine detachment remains under scrutiny, the FAA wasted no time in issuing an emergency directive on Saturday, November 8, 2025. The order prohibits all MD-11 and MD-11F cargo planes from flying until each undergoes a thorough inspection and any necessary corrections are made. The FAA warned, “the unsafe condition is likely to exist or develop in other products of the same type design.” The agency characterized the grounding as an interim action, leaving the door open for further rulemaking if additional issues are discovered.

Major cargo carriers acted swiftly, grounding their MD-11 fleets even before the FAA’s directive. UPS, whose MD-11s comprise about 9% of its airline fleet, moved first. In a statement, the company said, "We made this decision proactively at the recommendation of the aircraft manufacturer. Nothing is more important to us than the safety of our employees and the communities we serve." FedEx, which relies on MD-11s for about 4% of its fleet, followed suit, announcing it would ground the planes while conducting “a thorough safety review based on the recommendation of the manufacturer.” Boeing, which merged with McDonnell Douglas in 1997, also urged all MD-11 operators to suspend flight operations pending further engineering analysis.

Western Global Airlines, the only other U.S. cargo airline that flies MD-11s, operates 16 of the jets, though 12 were already in storage at the time of the crash, according to aviation analytics firm Cirium. The company did not immediately respond to requests for comment on whether it would ground its remaining active MD-11s.

The UPS plane that crashed had recently undergone a heavy maintenance check in San Antonio, Texas, remaining on the ground there for over a month until mid-October. Details about the nature of the maintenance performed remain unclear, but investigators have emphasized that the work will be a central focus of their probe. Aviation attorney and former Air Force navigator Jim Brauchle told CNN that the NTSB will scrutinize “what exactly was done to the aircraft, who did it, what parts were replaced, what procedures were followed, and who inspected the work.”

The crash has left a deep scar on the Louisville community. The UPS Worldport, the company’s largest hub, employs more than 20,000 people, handles 300 flights daily, and sorts over 400,000 packages an hour. The accident site, near Grade A Auto Parts, was transformed from a bustling business district into a scene of devastation. Three employees from the auto parts facility are among the nine people still missing, their families enduring agonizing waits as authorities conduct DNA testing to identify remains. “It’s scary really,” Justin Loucks, whose uncle is among the missing, told CNN. “Did he die on impact? Did he land in the woods somewhere?”

UPS identified the three crew members lost in the crash as Capt. Richard Wartenberg, First Officer Lee Truitt, and International Relief Officer Capt. Dana Diamond. In a statement to CNN, a UPS spokesperson said, “Our heartfelt thoughts are with everyone involved. We do not comment on pending litigation.”

Litigation, in fact, has already begun. Residents and business owners affected by the crash have filed a lawsuit against UPS, Boeing, and General Electric, alleging recklessness and negligence. The complaint, filed in the U.S. District Court for the Western District of Kentucky, asserts that the crash was preventable and that the defendants must be held accountable for the “trauma, fear and uncertainty” inflicted on the Louisville community. The suit also highlights the MD-11’s troubled safety record, referencing past incidents such as the fatal 2009 FedEx MD-11 crash in Tokyo and alleging that design flaws or defects may have contributed to the latest disaster. Plaintiffs further argue that UPS’s modifications to convert the plane into a cargo model and the use of GE’s CF6 engines—implicated in previous catastrophic incidents—could have played a role.

Boeing, for its part, has refrained from commenting on the lawsuit but has pledged to support the ongoing NTSB investigation. “Our heartfelt thoughts are with everyone involved,” the company said, echoing the sentiments of many in the industry and community alike.

As the NTSB continues its painstaking work—recovering evidence, analyzing maintenance records, and reviewing cockpit audio—Louisville residents gather to mourn, remember, and demand answers. Community vigils have drawn crowds seeking solace and justice, while officials caution that the investigation could take 18 to 24 months before all questions are answered and accountability is assigned.

The tragedy has reignited debate over the safety of aging cargo aircraft and the adequacy of maintenance protocols. It also serves as a sobering reminder of the risks inherent in aviation, even as technological advances have made air travel and transport safer over the decades. For now, the MD-11 fleet remains grounded, and a community grieves—waiting for clarity, closure, and the hope that such a disaster will never happen again.